Production planning Gantt chart in Excel

A Gantt chart is a tool for project management developed originally by Henry Gantt in the early 1900s. It is a type of bar chart that shows the start and end times for each task in a project schedule. The tasks are usually categorized using a work breakdown structure with summary tasks for the main project deliverables and sub-tasks that break the project down into a detailed and manageable task hierarchy. If you use Excel or Google Sheets, you can create this type of project schedule with almost no learning curve by downloading Vertex42's free Gantt Chart Template.

Advertisement

For complicated project management activities, you may need a tool such as Microsoft Project or other specialized software. But, if you want to create a simple Gantt chart quickly and easily, you only need some basic Excel skills to use this template (such as knowing how to copy and insert rows).

This template contains the core functionality needed to create a simple Gantt chart easily. Each row of the worksheet represents a separate task. All you need to do is define the start date and duration of each task.

• To add more tasks, you just copy and paste rows (or insert a row then press Ctrl+D to copy formulas down).
• To change the range of dates displayed in the chart area, just slide the scroll bar.
• To track the status of a task, edit the % Complete column. The bars in the chart show the % complete for each task.
• The vertical red line shows the current date.
• To use the automatic work breakdown structure numbering, copy the formula for the appropriate level from the bottom of the worksheet.

While planning a project, you may also want to use a yearly calendar or project budget worksheet.

Get the Professional Version!

• Enter Work Days, Calendar Days, or End Date
• Choose Different Colors for the Bars
• Select a Daily, Weekly, or Monthly View
• Create Task Dependencies Easily
• Exclude Holidays from Work Days

Free Gantt Chart Template

This download provides the same functionality as the original free gantt chart template above. The main difference is the formatting. The WBS, End, and Work Days columns are highlighted gray to indicate that they contain formulas.

Note: Gantt Chart Pro version 5.0 uses a design very similar to this free version.

Creating Dependent Tasks in a Gantt Chart with Excel

One of the reasons why Excel is a useful tool for creating Gantt Charts is that task dependencies can be defined by using Excel formulas. Gantt Chart Template Pro is designed to make this easier than entering your own formulas, but here are a few simple examples you can try:

1. Start a Task the Day After a Predecessor Task

=end_date + 1

   where end_date is a reference to cell (e.g. D10) containing the END date of the predecessor task.

2. Start a Task on the Same Day as another task

=start_date

   where start_date is a reference to cell containing the START date of the other task.

3. Start a Task the next WORK day after a Predecessor task (excludes Sat & Sun)

=WORKDAY(end_date,1)

   Use the WORKDAY.INTL() function in Excel 2010+ to define a custom work week (days other than only Sat & Sun)

The problem with only using formulas is that you can't see the dependencies between tasks when you view or print the chart. Other Gantt chart software may show dependencies as lines connecting the bars in the gantt chart, but I've never found a simple way for Excel to do that (and the lines can get really messy).

The simple approach is to list the WBS number of the Predecessor in another column, like in the critical path example above. In the CPM template and in Gantt Chart Template Pro, formulas calculate the start dates based on what you enter. If you want to try doing this on your own, here is a formula to get you started:

4. Start a Task the next day after a Predecessor task listed in another column

=INDEX(range_of_end_dates,MATCH(predecessor_wbs,wbs_range,0))

Gantt Chart Pro uses a formula like this, but it allows up to three predecessors and it accounts for work days.

Showing Critical Tasks in a Gantt Chart

Some Gantt charts are designed to show the critical path and available slack or float time for each task. If every task must be done in sequence, every task is critical and there is no slack time (because if one task is delayed, it delays the entire project). However, if some tasks can be done in parallel and have some available slack time, then the project manager may be able to free up some resources to devote to the more critical tasks.

Currently, the only template I have so far that uses the Critical Path Method (CPM) algorithm to show critical tasks and available float time is the CPM Template shown in the image on the left. The Gantt chart in this example shows the critical tasks in red and the available slack time in gray.

The CPM algorithm requires a fully defined task dependency structure, meaning that every task must have a successor (another task that depends on it). A simple Gantt chart may not need to have the dependencies between tasks fully defined, which is why you will see many project schedules with tasks defined only with a start and end date.

Commercial Gantt Chart Software

There are hundreds of software applications for creating gantt charts and project schedules. Some of the most popular are those that allow easy online collaboration such as SmartSheet.com and ProjectManager.com. And of course there's Microsoft:

• Microsoft Project - products.office.com - Although a bit pricey, this really is the ultimate software for creating gantt charts and project timelines, partly because it is widely used and you can probably find someone in your office that knows how to use it if you have questions.

Other Free Gantt Chart Spreadsheets

• Simple Project Schedule - vertex42.com - This worksheet may be useful if you want to avoid formulas and just want a way to create a stylish project timeline.
• PeltierTech.com - John Peltier explains how to create a gantt chart in Excel using stacked bar graphs.
• http://hyperthot.com/pm_excel_gantt.htm by James Chapman - This page includes a few free gantt chart downloads for Excel that also calculate spend plan. This is done by including labor costs broken down by employee and the number of hours spent on each task.
• CPM / PERT Spreadsheet - vertex42.com - This template includes a gantt chart for critical path analysis.

References

How to draw a production planning Gantt chart and present the procedure visually? Refer to this page to learn production planning with visual and interactive Gantt charts.

With the development of science and technology, production planning is used in almost industries around us, such as agriculture, clothing and cosmetics etc. Production planning involves not only planning of production but also of manufacturing modules in an enterprise. By making use of resource allocation including work of employees, materials, manufacturing equipment and production capacity, production planning serves different consumers in different industrial fields.

Production planning determines and arranges facilities and activities needed for the future production. A production plan is made periodically for a specific time period, it can comprise the following activities:

• Determining the required product mix and factory load to satisfy customers needs.
• Matching the required level of production to the existing resources.
• Scheduling and choosing the actual work to be started in the manufacturing facility.
• Setting up and delivering production orders to production facilities.

Why Use Gantt Chart for Production Planning?

In the process of production planning, the planner needs to fix the production goals and to estimate the resources which are required to achieve these goals. A Gantt chart visualizes the production planning by listing the tasks in a breakdown structure on the left and the progress bar and time span on the right. Its drag-and-drop functionality provides a far more dynamic range of planning and real-time impact on tasks. Common benefits of applying Gantt charts to production planning are as below:

• Forecasts the problems that may arise in the production process and adjust to deviations to ensure on-time delivery.
• Assign tasks with accurate time distribution to schedule the whole production precisely. Bottleneck response, line rerouting, and material substitution are possible in real-time.
• Task dependency enables workers to adhere to and carry out the plan with clear and sequential arrangements.
• Stakeholders are able to estimate the investment, respond to bottleneck problems and know the production progress in real time.
• Cost to production is lowered by strict budget on work, equipment, and material resources, thus removing causes of wastage.
• Accurate calculation of material usage and load promotes cost effective material planning.

How to Create Gantt Chart for Production Planning

Preparations before Creating a Professional Gantt chart for Production Planning

In order to develop production plans, the production planner or production planning department needs to work closely together with the marketing department and sales department. They can provide sales forecasts, or a listing of customer orders. The following preparations are necessary to improve efficiency of production planning:

1. Identify the goal of production planning.
2. Estimate available resources for the production capacity.
3. Reduce design waste.
4. Improve functionality and performance of manufacturing machines.
5. Pay attention to employees' training.

• Visualize how projects evolve over time
• Schedule, mange, and track your projects in real-time
• Provide various Gantt chart templates and easy-to-use
• Easy to estimate project costs and manage budgets
• Compatible with MS office files (e.g. Microsoft Project)
• Collaborate with team members effortlessly

Free Download Free Download Free Download

Applying Edraw Gantt chart software to production planning prepares a detailed plan for achieving the production goals economically, efficiently and in time. Horizontal axis bars representing timelines, duration, start-end date, and the completion times of tasks that are involved. The Reports options of Edraw Project allows the product planner to generate reports on the production from different perspectives, analyze, visualize and share important information with stakeholders. It gives an overall picture of production palnning work breakdown and task reporting relationships, so that the planner could gain insight for budget planning and work resources allocation.

Edraw Project Features Introduction

Watch Edraw Project features introduction in the following video. Learn how to quickly create Gantt Chart with Edraw Project.

To help you understand how Gantt charts benefits production planning, here are some gantt chart examples made by Edraw Project. You may get inspirations in production planning from these examples. Click on the picture or the text below to download and customize the example for free.

Conclusion

From what has been described above, you may have a basic understanding of what production planning is, the advantages of using Gantt charts for production planning, and how to create Gantt charts for production planning. If you hope to deliver your production plan with planned efficiency and coordinating work resources, using Gantt charts would be a nice try!